Tata
created the world's least expensive automobile. The only problem now is selling
it.
Ratan Tata, head of the 143-year-old
Indian conglomerate that bears his family name, is known as a passionate
innovator so committed to risk-taking in his $83 billion empire that he gives
an annual award for the "best failed idea." But that prize could go to
Tata himself for one of his own dream projects: the Nano car.
The launch of Tata Nano in 2009 was
hailed as a milestone in automotive history. At 123,000 rupees, or $2,400, the
Nano was dubbed "the world's cheapest car" and called a flagship
example of Tata's idea of frugal innovation. It illustrated how engineering
could be used to open markets in a country where per capita income is around
$1,000 a year.
At first, Tata's "people's
car" looked as if it could be India's Model T. Where Ford had used assembly-line
innovations to create the first mass-market car, the Nano would push
affordability to an extreme. Tata's engineering team introduced a lightweight
hollow steering column and tore up plans for the car's floor 10 times. Smaller
tires were designed using less rubber and the wheels have three lug nuts
instead of four. According to the market research firm Frost and Sullivan, the
German auto supplier Bosch stripped out as many as 700 of the 1,000 functions
of its electronic fuel injection and engine controls to develop cheaper
versions for the Nano. All told, Tata filed around 35 patents on the technology
that went in to the car's design.
When the Nano was unveiled, accolades
rolled in, including the Frost and Sullivan Innovation Award. Analysts predicted
that the vehicle would increase by a staggering 65 percent the number of Indian
families able to own a car.
Instead, the
Nano has become a hard lesson in marketing to the bottom of the economic
pyramid. Just 70,432 of the cars were sold during the fiscal year ending in
March. At first, some target customers were intimidated by Tata's glittering
showrooms (about half of Nano buyers had never owned a car before). Others
apparently just didn't like the idea of purchasing the world's cheapest car. In
a country where incomes have doubled in the past five years, the Nano is seen
as a glorified version of a tuk-tuk, the three-wheeled motorized rickshaw often
seen on the streets of developing nations. Many consumers stretched their
budgets to buy the Maruti-Suzuki Alto, which has a bigger 800cc engine.
Tata may have misjudged the market by
offering too little with its people's car. "If you start with a very basic
product, soon the customer wants more," says David Cole, chairman emeritus
of the Center for Automotive Research, a nonprofit automotive-industry research
group. "To precisely hit the market when you are pioneering a segment is
difficult."
Tata says it is "confident" in
the Nano but has been revamping its marketing plans. Ratan Tata himself went
out to meet with dealers and executives even struck a deal to display cars at
Big Bazaar, a chain of retail discount stores where one can buy plastic buckets
and curry powder. So far, sales continue to be choppy and are falling well
short of Tata's ambition of selling 20,000 cars per month
One answer could be more technology.
Tata has diesel and electric, versions of the Nano on the drawing board,
although Cole wonders if such strategies will work. "If the market is
soft, you cannot solve market problems by adding technology features," he
says. "Hybrid or diesel versions can potentially double the costs of
Nano–a very risky step."
Tata continues to push ahead with frugal
innovation, including a $700 prefabricated home and a low-cost water filter
called Swach. One idea that didn't make it was an inexpensive all-plastic door
designed for the Nano. But it was a good effort. The door was a nominee for the
"Dare to Try" award, the one for the best failed idea. .......more
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